Plastic Insulated Control Cable

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Product Standards
The manufacturing process strictly adheres to current national standards and technical specifications to ensure all performance indicators meet industry requirements:
National Standard: Compliant with GB/T 9330-2008 (Plastic insulated control cables).
Enterprise Standards: Production is also conducted in accordance with relevant corporate manufacturing specifications.


Product Structure and Material Characteristics

Conductor Materials: Conductors are made from high-purity electrical-grade copper to provide excellent conductivity. Depending on application needs, structures include rigid conductors for fixed installations and flexible conductors (such as KVV and KVVR models) for mobile scenarios.
Insulation Media: The insulation layer typically uses Polyvinyl Chloride (PVC) or Cross-linked Polyethylene (XLPE), both of which offer reliable insulation resistance and high dielectric strength.
Versatile Shielding Designs: To address varying levels of electromagnetic interference, cables can be engineered with multiple shielding structures. Shielding options include copper wire braiding or copper tape wrapping, which effectively enhance anti-interference capabilities.
Protective Armor Layers: Depending on the operating environment, steel tape armor or steel wire armor can be added to the exterior to significantly increase resistance to pressure and mechanical damage.


Operating Characteristics & Performance Advantages

Rated Operating Voltage: The rated voltage ($U_0/U$) for this series is 450/750V.
Thermal and Operational Performance:
Maximum Continuous Operating Temperature: 70°C for PVC insulation and 90°C for XLPE insulation.
Short-Circuit Temperature: During a short circuit (maximum duration of 5s), the conductor temperature shall not exceed 160°C for PVC or 250°C for XLPE.
Installation Temperature: It is recommended that the ambient temperature during installation be no lower than 0°C to prevent damage to the insulation materials.
Precise Bending Radius Limits:
Unarmored Cables: Not less than 6 times the outer diameter for PVC insulation and 8 times for XLPE.
Armored or Copper Tape Screened Structure: The bending radius must be at least 12 times the cable's outer diameter.
Screened Flexible Cables: A bending radius of at least 6 times the outer diameter ensures flexibility in complex installation environments.

Core Application Areas
This product series is widely deployed across various automation control and power distribution systems:
Industrial Monitoring Systems: Used for control, signal feedback, and monitoring circuit connections on various production lines.
Power System Protection: Suitable for relay protection and measurement system wiring in substations and power distribution rooms.
Signal Transmission Engineering: Serves as a flexible or fixed connection link for control and signal systems operating at rated voltages of 450/750V and below.

Type and name of cable

Type

Name

KVV

Polyethylene-insulated polyethylene-sheathed control cable

KVVP

Polyethylene-insulated, polyethylene-sheathed, braided shielded control cable

KVVP2

Polyhydrogen ethylene insulation, polyhelium ethylene sheath, copper tape shielding, control of electrical performance

KVVP3

Polyethylene-insulated and helium-sheathed aluminum/plastic composite tape shielded control cable

KVVP4

PVC-insulated PVC-sheathed copper/plastic composite tape shielded control cable

KVV22

Polyvinyl chloride insulated polyethylene sheathed steel tape armored control cable

KVVP2-22

PVC-insulated, PVC-sheathed, copper-tape shielded steel-tape armored control cable

KVV32

PVC-insulated, PVC-sheathed, steel-wire-armored control cable

KVVR

PVC-insulated, PVC-sheathed control flexible cable

KVVRP

Polyurethane-insulated polyethylene hydride sheathed braided shielding control flexible cable

KYJV

Cross-linked polyethylene insulated polyvinyl chloride sheathed control cable

KYJVP

Cross-linked polyethylene insulated polyvinyl chloride sheathed braided shielded control cable

KYJVP2

Cross-linked polyethylene insulated polyvinyl chloride sheathed copper tape shielded control cable

KYJVP3

Cross-linked polyethylene insulated polyvinyl chloride sheathed aluminum/plastic composite tape shielded control cable

KYJVP4

Cross-linked polyethylene insulated polyvinyl chloride sheathed copper/plastic composite tape shielded control cable

KYJV22

Cross-linked polyethylene insulated PVC sheathed steel tape armored control cable

KYJVP2-22

Cross-linked polyethylene insulated polyethylene helium sheathed copper tape shielded steel tape armored control cable

KYJV32

Cross-linked polyethylene insulated polyvinyl chloride sheathed steel wire armored control cable

KYJY

Cross-linked polyethylene insulated polyethylene sheathed control cable

KYJYP

Cross-linked polyethylene insulated polyethylene sheathed braided shielded control cable

KYJYP2

Cross-linked polyethylene insulated polyethylene sheathed copper tape shielded control cable

KYJYP3

Cross-linked polyethylene insulated polyethylene sheathed aluminum/plastic composite tape shielded control cable

KYJYP4

Cross-linked polyethylene insulated polyethylene sheathed copper/plastic composite tape shielded control cable

KYJY23

Cross-linked polyethylene insulated polyethylene sheathed steel tape armored control cable

KYJYP2-23

Cross-linked polyethylene insulated polyethylene sheathed copper tape shielded steel tape armored control cable

KYJY33

Cross-linked polyethylene insulated polyethylene sheathed steel wire armored control cable

a: The names and models of flame-retardant cables, halogen-free low smoke flame-retardant cables, fire-resistant cables, and their combination cables should be compiled based on the above models in accordance with the provisions of GB/T 19666. If the manufacturer and the demander have requirements, the cable models can also be combined according to the standard regulations, and the combined models should be reasonable.

b: The code Y or 3 for the sheath of halogen-free low smoke flame-retardant cables and halogen-free low smoke flame-retardant fire-resistant cables represents a halogen-free polyolefin sheath.


Production Range of cable

Type

Nominal cross-sectional area of conductor mm²

0.5 

0.75 

1.0 

1.5 

2.5 

10 

No of cores

KVV、KVVP、KYJV、KYJVP、KYJY、KYJYP

-

2~61

2~19

2~10

KVVP2、KVVP3、KVVP4、KYJVP2、KYJVP3、

KYJVP4、KYJYP2、KYJYP3、KYJYP4

-

4~61

4~19

4~10

KVV22、KYJV22、KYJY23

-

7~61

4~61

4~19

4~10

KVVP2-22、KYJVP2-22、KYJYP2-23

-

7~61

4~61

4~19

4~10

KVV32、KYJV32、KYJY33

-

19~61

7~61

4~19

4~10

KVVR

2~61

-

-

-

KVVRP

2~61

2~48

-

-

-

Note: (1) Preferred number of cores: 2、3、4、5、7、8、10、12、14、16、19、24、27、30、37、44、48、52、61.

(2)The special type of fire-retardant, flame-resistant, low-halogen and low-fume, non-halogen and low-fume as well as acid-alkali-proof for these cables may be supplied upon requests.

Q: 10. What is your company's business philosophy?

A: The company adheres to the strategy of "revitalizing the enterprise through science and technology," with a market-centered, sales-focused, customer-need-satisfying approach. It continuously optimizes its product structure, increases technological content, and ensures steadily improving product quality.

Q: 9. In which fields are your company's products applied?

A: The products cover multiple fields including electric power, new energy, transportation, communications, and engineering. The company has also continuously passed the qualification verification for power cables and conductors of the State Grid Corporation of China for many years.

Q: 8. What green and environmental certifications or initiatives does the company have?

A: The company has established an Environmental Management System, Energy Management System, Green Management System, and Social Responsibility Management System. It has completed product carbon footprint certification and obtained certifications such as "Green Manufacturing Enterprise," "China Energy-Saving and Environmental Protection Product," and "Carbon Neutrality Commitment Demonstration Unit."

Q: 7. Does the company focus on technological innovation? What recent patent achievements have there been?

A: The company actively implements the strategy of "revitalizing the enterprise through science and technology" and continuously increases R&D investment. As of 2026, it has disclosed 45 patents, including an important patent for "a halogen-free flame-retardant environmentally friendly cable and its preparation method."

Q: 6. What honors has your company received?

A: The company has established a municipal-level Engineering Technology Research Center and serves as a industry-academia-research cooperation demonstration base for Changzhou Institute of Technology. It is recognized as a provincial-level "Specialized, Refined, Distinctive, and Innovative" SME, a provincial-level green factory, a national high-tech enterprise, a digital workshop, a national intellectual property advantage enterprise, a quality integrity enterprise, a contract-abiding and creditworthy unit, an outstanding enterprise for industrial development, and a Jiangsu provincial private technology enterprise.

Q: 5. Does the company have sales and service networks across the country?

A: Yes. The company has set up sales outlets or offices in many major cities across China, such as Nanjing, Shanghai, Beijing, Guangzhou, Shenzhen, and Inner Mongolia, responsible for marketing and product after-sales service.

Q: 4. What is your company's production capacity?

A: The company currently has over 140 employees and an annual production capacity of 3 billion RMB scale.

Q: 3. Has the company obtained relevant quality system certifications?

A: Yes. The company has obtained ISO9001 Quality Management System, ISO14001 Environmental Management System, ISO45001 Occupational Health and Safety Management System, and GB/T23331 Energy Management System certifications. It has also obtained the national compulsory CCC certification and the National Industrial Production License.

WUXI GUANGHUAN CABLE CO., LTD.

Wuxi Guanghuan Cable Co., Ltd., founded in 1998, has now become a national high-tech enterprise in cable manufacturing with a registered capital of RMB 400.8 million and an annual sales revenue of RMB 2 billion, ranking among China's Top 500 Machinery Enterprises. The company is located in Guanlin Town, Yixing City, Jiangsu Province, known as the "Cable Capital of China". It occupies an area of over 100,000 square meters, with a building floor area of more than 45,000 square meters. The company possesses over 70 advanced production and testing lines, employs more than 140 staff members, including over 30 technical professionals, and achieves an annual output value exceeding RMB 3 billion.

The company has obtained certifications including ISO 9001 (Quality Management System), ISO 14001 (Environmental Management System), ISO 45001 (Occupational Health and Safety Management System), ISO 50001 (Energy Management System), GB/T 29490 (Intellectual Property Management System), Green Management System Certification, Social Responsibility Management System Certification, and After-Sales Service Management System Certification. Additionally, it holds certifications for Product Carbon Footprint, China Energy-Saving and Environmentally Friendly Product Certification, and is a Carbon Neutrality Commitment Demonstration Unit. Its products have also obtained international certifications such as the German Rheinland TÜV certification. The company's core business products cover various sectors of the power system, with R&D and manufacturing capabilities for over 100 varieties and more than 30,000 specifications, including medium and high voltage power cables, wires and cables for electrical equipment, bare conductors and overhead insulated cables, high-speed railway/urban rail transit cables, as well as smart manufacturing for advanced energy storage, photovoltaics, and wind power.

The company's registered brand is "Liguang". It has been honored with titles such as "National High-Tech Enterprise", "China Top 500 Machinery Enterprises", "Jiangsu Provincial Specialized, Sophisticated, Distinctive and Innovative SME", "Jiangsu Provincial Green Factory", "Jiangsu Provincial Private Technology Enterprise", "Outstanding Enterprise in Industrial Economic Development", "Digital Workshop", "National Intellectual Property Advantage Enterprise", "Quality Integrity Enterprise", and "Contract-Abiding and Promise-Keeping Unit".

After more than 20 years of steady development, Guanghuan Cable has grown into a major manufacturing force in China's domestic cable industry, covering multiple sectors including electric power, new energy, transportation, communications, and engineering. For many consecutive years, it has passed the qualification and capability verification for power cables and conductor products conducted by the State Grid Corporation of China. It primarily serves: State Grid and its subsidiary power companies in Jiangsu, Zhejiang, Anhui, Shanghai, Fujian, Jiangxi, Hunan, Hubei, Henan, Hebei, Shanxi, Tianjin, Shandong, Beijing, as well as green energy enterprises such as the State Power Investment Corporation (SPIC), China Energy Engineering Group (CEEG), Power Construction Corporation of China (POWERCHINA), and Inner Mongolia Energy Group. The company is a qualified supplier to SPIC, CEEG, POWERCHINA, and Inner Mongolia Energy Group, and has established long-term and stable cooperative relationships with them. Since its inception, the company has consistently adhered to the strategy of "Quality First, Customer Foremost", deeply promoting total quality management and implementing quality control across the entire process and all employees. Strict inspections are conducted from raw material incoming to finished product outgoing. Advanced high-tech instruments such as foreign-made online eccentricity monitors, high-voltage series resonance testers, and partial discharge detectors are used to strictly control quality during the manufacturing process, ensuring excellent product quality.

As a key backbone enterprise of the Yixing International Cable City, Guanghuan Cable has built a solid foundation in green manufacturing, product R&D, quality management, and system integration. It continuously improves product quality stability, delivery responsiveness, resource allocation efficiency, and customer service capability. The company is willing to continue rewarding its customers with higher-quality products and more comprehensive services, striving to build "Guanghuan Cable" into a first-class, large-scale modernized enterprise in China.

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