Plastic Insulated Control Cable Manufacturer

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  • Plastic Insulated Control Cable
  • Product Details

Product Standards
The manufacturing process strictly adheres to current national standards and technical specifications to ensure all performance indicators meet industry requirements:
National Standard: Compliant with GB/T 9330-2008 (Plastic insulated control cables).
Enterprise Standards: Production is also conducted in accordance with relevant corporate manufacturing specifications.


Product Structure and Material Characteristics

Conductor Materials: Conductors are made from high-purity electrical-grade copper to provide excellent conductivity. Depending on application needs, structures include rigid conductors for fixed installations and flexible conductors (such as KVV and KVVR models) for mobile scenarios.
Insulation Media: The insulation layer typically uses Polyvinyl Chloride (PVC) or Cross-linked Polyethylene (XLPE), both of which offer reliable insulation resistance and high dielectric strength.
Versatile Shielding Designs: To address varying levels of electromagnetic interference, cables can be engineered with multiple shielding structures. Shielding options include copper wire braiding or copper tape wrapping, which effectively enhance anti-interference capabilities.
Protective Armor Layers: Depending on the operating environment, steel tape armor or steel wire armor can be added to the exterior to significantly increase resistance to pressure and mechanical damage.


Operating Characteristics & Performance Advantages

Rated Operating Voltage: The rated voltage ($U_0/U$) for this series is 450/750V.
Thermal and Operational Performance:
Maximum Continuous Operating Temperature: 70°C for PVC insulation and 90°C for XLPE insulation.
Short-Circuit Temperature: During a short circuit (maximum duration of 5s), the conductor temperature shall not exceed 160°C for PVC or 250°C for XLPE.
Installation Temperature: It is recommended that the ambient temperature during installation be no lower than 0°C to prevent damage to the insulation materials.
Precise Bending Radius Limits:
Unarmored Cables: Not less than 6 times the outer diameter for PVC insulation and 8 times for XLPE.
Armored or Copper Tape Screened Structure: The bending radius must be at least 12 times the cable's outer diameter.
Screened Flexible Cables: A bending radius of at least 6 times the outer diameter ensures flexibility in complex installation environments.

Core Application Areas
This product series is widely deployed across various automation control and power distribution systems:
Industrial Monitoring Systems: Used for control, signal feedback, and monitoring circuit connections on various production lines.
Power System Protection: Suitable for relay protection and measurement system wiring in substations and power distribution rooms.
Signal Transmission Engineering: Serves as a flexible or fixed connection link for control and signal systems operating at rated voltages of 450/750V and below.

Type and name of cable

Type

Name

KVV

Polyethylene-insulated polyethylene-sheathed control cable

KVVP

Polyethylene-insulated, polyethylene-sheathed, braided shielded control cable

KVVP2

Polyhydrogen ethylene insulation, polyhelium ethylene sheath, copper tape shielding, control of electrical performance

KVVP3

Polyethylene-insulated and helium-sheathed aluminum/plastic composite tape shielded control cable

KVVP4

PVC-insulated PVC-sheathed copper/plastic composite tape shielded control cable

KVV22

Polyvinyl chloride insulated polyethylene sheathed steel tape armored control cable

KVVP2-22

PVC-insulated, PVC-sheathed, copper-tape shielded steel-tape armored control cable

KVV32

PVC-insulated, PVC-sheathed, steel-wire-armored control cable

KVVR

PVC-insulated, PVC-sheathed control flexible cable

KVVRP

Polyurethane-insulated polyethylene hydride sheathed braided shielding control flexible cable

KYJV

Cross-linked polyethylene insulated polyvinyl chloride sheathed control cable

KYJVP

Cross-linked polyethylene insulated polyvinyl chloride sheathed braided shielded control cable

KYJVP2

Cross-linked polyethylene insulated polyvinyl chloride sheathed copper tape shielded control cable

KYJVP3

Cross-linked polyethylene insulated polyvinyl chloride sheathed aluminum/plastic composite tape shielded control cable

KYJVP4

Cross-linked polyethylene insulated polyvinyl chloride sheathed copper/plastic composite tape shielded control cable

KYJV22

Cross-linked polyethylene insulated PVC sheathed steel tape armored control cable

KYJVP2-22

Cross-linked polyethylene insulated polyethylene helium sheathed copper tape shielded steel tape armored control cable

KYJV32

Cross-linked polyethylene insulated polyvinyl chloride sheathed steel wire armored control cable

KYJY

Cross-linked polyethylene insulated polyethylene sheathed control cable

KYJYP

Cross-linked polyethylene insulated polyethylene sheathed braided shielded control cable

KYJYP2

Cross-linked polyethylene insulated polyethylene sheathed copper tape shielded control cable

KYJYP3

Cross-linked polyethylene insulated polyethylene sheathed aluminum/plastic composite tape shielded control cable

KYJYP4

Cross-linked polyethylene insulated polyethylene sheathed copper/plastic composite tape shielded control cable

KYJY23

Cross-linked polyethylene insulated polyethylene sheathed steel tape armored control cable

KYJYP2-23

Cross-linked polyethylene insulated polyethylene sheathed copper tape shielded steel tape armored control cable

KYJY33

Cross-linked polyethylene insulated polyethylene sheathed steel wire armored control cable

a: The names and models of flame-retardant cables, halogen-free low smoke flame-retardant cables, fire-resistant cables, and their combination cables should be compiled based on the above models in accordance with the provisions of GB/T 19666. If the manufacturer and the demander have requirements, the cable models can also be combined according to the standard regulations, and the combined models should be reasonable.

b: The code Y or 3 for the sheath of halogen-free low smoke flame-retardant cables and halogen-free low smoke flame-retardant fire-resistant cables represents a halogen-free polyolefin sheath.


Production Range of cable

Type

Nominal cross-sectional area of conductor mm²

0.5 

0.75 

1.0 

1.5 

2.5 

4 

6 

10 

No of cores

KVV、KVVP、KYJV、KYJVP、KYJY、KYJYP

-

2~61

2~19

2~10

KVVP2、KVVP3、KVVP4、KYJVP2、KYJVP3、

KYJVP4、KYJYP2、KYJYP3、KYJYP4

-

4~61

4~19

4~10

KVV22、KYJV22、KYJY23

-

7~61

4~61

4~19

4~10

KVVP2-22、KYJVP2-22、KYJYP2-23

-

7~61

4~61

4~19

4~10

KVV32、KYJV32、KYJY33

-

19~61

7~61

4~19

4~10

KVVR

2~61

-

-

-

KVVRP

2~61

2~48

-

-

-

Note: (1) Preferred number of cores: 2、3、4、5、7、8、10、12、14、16、19、24、27、30、37、44、48、52、61.

(2)The special type of fire-retardant, flame-resistant, low-halogen and low-fume, non-halogen and low-fume as well as acid-alkali-proof for these cables may be supplied upon requests.

FAQ

Q: In which fields are your company's products applied?

A: The products cover multiple fields including electric power, new energy, transportation, communications, and engineering. Custom Plastic Insulated Control Cable. The company has also continuously passed the qualification verification for power cables and conductors of the State Grid Corporation of China for many years.

Q: What is your company's production capacity?

A: Guanghuan Cable currently has a standardized production base and has built a full-chain industrial system covering R&D, production, and testing. Plastic Insulated Control Cable Manufacturer in China. It occupies an area of over 100,000 square meters with a building area of more than 45,000 square meters. The company owns over 70 advanced production and testing equipment lines, employs more than 140 staff, and achieves an annual output value exceeding 3 billion RMB.

Q: Has the company obtained relevant quality system certifications?

A: Yes. The company has obtained ISO9001 Quality Management System, ISO14001 Environmental Management System, ISO45001 Occupational Health and Safety Management System, and GB/T23331 Energy Management System certifications. It has also obtained the national compulsory CCC certification and the National Industrial Production License.

Q: What green and environmental certifications or initiatives does the company have?

A: The company has established an Environmental Management System, Energy Management System, Green Management System, and Social Responsibility Management System. As Plastic Insulated Control Cable Factory in China, it has completed product carbon footprint certification and obtained certifications such as "Green Manufacturing Enterprise," "China Energy-Saving and Environmental Protection Product," and "Carbon Neutrality Commitment Demonstration Unit."

Q: Does the company focus on technological innovation? What recent patent achievements have there been?

A: The company actively implements the strategy of "revitalizing the enterprise through science and technology" and continuously increases R&D investment. As of 2026, it has disclosed 45 patents, including an important patent for "a halogen-free flame-retardant environmentally friendly cable and its preparation method."

Q: Does the company have sales and service networks across the country?

A: Yes. The company has set up sales outlets or offices in many major cities across China, such as Nanjing, Shanghai, Beijing, Guangzhou, Shenzhen, and Inner Mongolia, responsible for marketing and product after-sales service.

CERTIFICATE DISPLAY
  • Energy Management System Certification Certificate
  • Product Certification
  • Product Certification
  • Product Certification
  • Zertifikat Certificate
  • Zertifikat Certificate
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Wuxi Guanghuan Cable Co., Ltd. Wuxi Guanghuan Cable Co., Ltd. View All News
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