Plastic Insulated Control Cable

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Product Standards
The manufacturing process strictly adheres to current national standards and technical specifications to ensure all performance indicators meet industry requirements:
National Standard: Compliant with GB/T 9330-2008 (Plastic insulated control cables).
Enterprise Standards: Production is also conducted in accordance with relevant corporate manufacturing specifications.


Product Structure and Material Characteristics

Conductor Materials: Conductors are made from high-purity electrical-grade copper to provide excellent conductivity. Depending on application needs, structures include rigid conductors for fixed installations and flexible conductors (such as KVV and KVVR models) for mobile scenarios.
Insulation Media: The insulation layer typically uses Polyvinyl Chloride (PVC) or Cross-linked Polyethylene (XLPE), both of which offer reliable insulation resistance and high dielectric strength.
Versatile Shielding Designs: To address varying levels of electromagnetic interference, cables can be engineered with multiple shielding structures. Shielding options include copper wire braiding or copper tape wrapping, which effectively enhance anti-interference capabilities.
Protective Armor Layers: Depending on the operating environment, steel tape armor or steel wire armor can be added to the exterior to significantly increase resistance to pressure and mechanical damage.


Operating Characteristics & Performance Advantages

Rated Operating Voltage: The rated voltage ($U_0/U$) for this series is 450/750V.
Thermal and Operational Performance:
Maximum Continuous Operating Temperature: 70°C for PVC insulation and 90°C for XLPE insulation.
Short-Circuit Temperature: During a short circuit (maximum duration of 5s), the conductor temperature shall not exceed 160°C for PVC or 250°C for XLPE.
Installation Temperature: It is recommended that the ambient temperature during installation be no lower than 0°C to prevent damage to the insulation materials.
Precise Bending Radius Limits:
Unarmored Cables: Not less than 6 times the outer diameter for PVC insulation and 8 times for XLPE.
Armored or Copper Tape Screened Structure: The bending radius must be at least 12 times the cable's outer diameter.
Screened Flexible Cables: A bending radius of at least 6 times the outer diameter ensures flexibility in complex installation environments.

Core Application Areas
This product series is widely deployed across various automation control and power distribution systems:
Industrial Monitoring Systems: Used for control, signal feedback, and monitoring circuit connections on various production lines.
Power System Protection: Suitable for relay protection and measurement system wiring in substations and power distribution rooms.
Signal Transmission Engineering: Serves as a flexible or fixed connection link for control and signal systems operating at rated voltages of 450/750V and below.

Type and name of cable

Type

Name

KVV

Polyethylene-insulated polyethylene-sheathed control cable

KVVP

Polyethylene-insulated, polyethylene-sheathed, braided shielded control cable

KVVP2

Polyhydrogen ethylene insulation, polyhelium ethylene sheath, copper tape shielding, control of electrical performance

KVVP3

Polyethylene-insulated and helium-sheathed aluminum/plastic composite tape shielded control cable

KVVP4

PVC-insulated PVC-sheathed copper/plastic composite tape shielded control cable

KVV22

Polyvinyl chloride insulated polyethylene sheathed steel tape armored control cable

KVVP2-22

PVC-insulated, PVC-sheathed, copper-tape shielded steel-tape armored control cable

KVV32

PVC-insulated, PVC-sheathed, steel-wire-armored control cable

KVVR

PVC-insulated, PVC-sheathed control flexible cable

KVVRP

Polyurethane-insulated polyethylene hydride sheathed braided shielding control flexible cable

KYJV

Cross-linked polyethylene insulated polyvinyl chloride sheathed control cable

KYJVP

Cross-linked polyethylene insulated polyvinyl chloride sheathed braided shielded control cable

KYJVP2

Cross-linked polyethylene insulated polyvinyl chloride sheathed copper tape shielded control cable

KYJVP3

Cross-linked polyethylene insulated polyvinyl chloride sheathed aluminum/plastic composite tape shielded control cable

KYJVP4

Cross-linked polyethylene insulated polyvinyl chloride sheathed copper/plastic composite tape shielded control cable

KYJV22

Cross-linked polyethylene insulated PVC sheathed steel tape armored control cable

KYJVP2-22

Cross-linked polyethylene insulated polyethylene helium sheathed copper tape shielded steel tape armored control cable

KYJV32

Cross-linked polyethylene insulated polyvinyl chloride sheathed steel wire armored control cable

KYJY

Cross-linked polyethylene insulated polyethylene sheathed control cable

KYJYP

Cross-linked polyethylene insulated polyethylene sheathed braided shielded control cable

KYJYP2

Cross-linked polyethylene insulated polyethylene sheathed copper tape shielded control cable

KYJYP3

Cross-linked polyethylene insulated polyethylene sheathed aluminum/plastic composite tape shielded control cable

KYJYP4

Cross-linked polyethylene insulated polyethylene sheathed copper/plastic composite tape shielded control cable

KYJY23

Cross-linked polyethylene insulated polyethylene sheathed steel tape armored control cable

KYJYP2-23

Cross-linked polyethylene insulated polyethylene sheathed copper tape shielded steel tape armored control cable

KYJY33

Cross-linked polyethylene insulated polyethylene sheathed steel wire armored control cable

a: The names and models of flame-retardant cables, halogen-free low smoke flame-retardant cables, fire-resistant cables, and their combination cables should be compiled based on the above models in accordance with the provisions of GB/T 19666. If the manufacturer and the demander have requirements, the cable models can also be combined according to the standard regulations, and the combined models should be reasonable.

b: The code Y or 3 for the sheath of halogen-free low smoke flame-retardant cables and halogen-free low smoke flame-retardant fire-resistant cables represents a halogen-free polyolefin sheath.


Production Range of cable

Type

Nominal cross-sectional area of conductor mm²

0.5 

0.75 

1.0 

1.5 

2.5 

10 

No of cores

KVV、KVVP、KYJV、KYJVP、KYJY、KYJYP

-

2~61

2~19

2~10

KVVP2、KVVP3、KVVP4、KYJVP2、KYJVP3、

KYJVP4、KYJYP2、KYJYP3、KYJYP4

-

4~61

4~19

4~10

KVV22、KYJV22、KYJY23

-

7~61

4~61

4~19

4~10

KVVP2-22、KYJVP2-22、KYJYP2-23

-

7~61

4~61

4~19

4~10

KVV32、KYJV32、KYJY33

-

19~61

7~61

4~19

4~10

KVVR

2~61

-

-

-

KVVRP

2~61

2~48

-

-

-

Note: (1) Preferred number of cores: 2、3、4、5、7、8、10、12、14、16、19、24、27、30、37、44、48、52、61.

(2)The special type of fire-retardant, flame-resistant, low-halogen and low-fume, non-halogen and low-fume as well as acid-alkali-proof for these cables may be supplied upon requests.

WUXI GUANGHUAN CABLE CO., LTD.

Wuxi Guanghuan Cable Co., Ltd. is located in Yixing International Cable City, Jiangsu Province. Founded in 1998, the company is a private enterprise specializing in the production of various wires and cables. The company has a registered capital of RMB 201.8 million, covers an area of over 100,000 square meters, with a building area of more than 45,000 square meters. It is equipped with advanced production and testing facilities, employs over 140 staff members, and has an annual production capacity exceeding RMB 1 billion.

The company’s main products include: PVC-insulated wires and cables; rated voltage 0.6/1kV extruded insulated power cables, 6–35kV cross-linked polyethylene insulated power cables, 1kV and 10kV overhead insulated cables, plastic-insulated control cables, low-smoke halogen-free wires and cables; flame-retardant and fire-resistant wires and cables, network and computer cables, and more — covering over 10 product categories and more than 10,000 specifications.

The company has established sales outlets or offices in multiple major cities across China, responsible for marketing and product after-sales service.

The company has obtained the CCC certification (mandatory product certification issued by the China National Certification and Accreditation Administration) and the National Industrial Product Production License issued by the Jiangsu Provincial Bureau of Quality and Technical Supervision. Its wire and cable products have won wide acclaim and market recognition from customers, and have been awarded titles such as “Trustworthy Enterprise in Contract Performance”, “Jiangsu Provincial Trustworthy Product”, and “Jiangsu Provincial Private Science and Technology Enterprise” by relevant government authorities. In recent years, seizing the opportunity for rapid development, the company has actively implemented a strategy of “revitalizing the enterprise through science and technology”, adhering to the principle of “market-centered, sales-driven, customer demand-focused”. It has intensified product R&D efforts while optimizing product structure and enhancing technological content, striving to meet market demands to the greatest extent, thus steadily improving product quality.

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